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Autonomous transport systems: Efficient solutions for logistics & Industry 4.0

Autonomous transport systems, also known as automated guided vehicles, are central elements of modern production and logistics systems. These automated vehicles transport materials of different sizes, weights and shapes – from standardized transport crates and pallets to complex components and entire workstations. Equipped with advanced sensors and navigation technologies, autonomous transport systems move independently and precisely along a defined network of routes. They optimize workflows, increase efficiency and support companies in the digitalization and automation of their processes. With their versatility and reliability, autonomous transport systems are indispensable for the logistics of the future.

With ProLog Automation you have discovered the market leader for AGV services. The meticulous work of our experts underlines our conviction that autonomous transportation systems are the future of internal logistics.

Autonome Transportsysteme werden am Fließband von Roboterarm vollautomatisch bestückt

Areas of application for autonomous transportation systems

Autonomous transport systems are an automation solution for internal material flows and are used in numerous industries. Thanks to their flexibility, efficiency and precision, they help companies to automate workflows and optimize processes. In the automotive industry, autonomous transport systems transport components, modules and tools between production stations and assembly areas to ensure seamless integration into just-in-time and just-in-sequence processes.

In logistics centers, they are used to move goods, pick orders and load goods, maximizing speed and accuracy. The food and beverage industry benefits from the contactless and precise transportation of raw materials and finished products, which also meets hygiene requirements in refrigerated or sterile environments.

In the pharmaceutical industry and in medical facilities, autonomous transport systems ensure maximum reliability in clean rooms or in the production of sensitive pharmaceutical products. They transport medicines, laboratory samples and sensitive devices safely and efficiently. They also offer advantages in electronics production by transporting sensitive electronic components safely and precisely between production stations. This reduces the risk of damage and increases production quality.

In the retail sector, autonomous transport systems are used to sort, store and distribute goods in large warehouses and retail centers, which increases delivery speed and reduces costs. In the aerospace industry, they transport large-volume or extremely sensitive components precisely to assembly or final production.

Advantages of autonomous transportation systems

Costs of autonomous transportation systems

Autonomous transport systems offer considerable cost benefits by automating work processes and reducing personnel costs. In comparison, up to 80 % of the total costs of conventional logistics systems are accounted for by personnel expenses.

Reliability of autonomous transportation systems

Autonomous transport systems are characterized by their high reliability, as they work efficiently even in demanding environments thanks to advanced sensors, precise navigation technologies and intelligent control systems. They minimize errors and downtime by independently detecting and avoiding obstacles and maintaining a constant material flow.

Safety of autonomous transportation systems

Autonomous transport systems are equipped with state-of-the-art sensors and intelligent navigation technology to reliably detect obstacles and avoid collisions. They ensure safe interaction with people and other machines, even in complex and dynamic working environments.

A detailed analysis of safety can be carried out by preparing an FTS report.

FAQ - Frequently asked questions about autonomous transportation systems

An autonomous transport system is an intelligent, driverless vehicle that automatically transports materials, goods or products within a defined area. Equipped with modern sensors, navigation technologies and control software, it navigates independently to automate processes in logistics and production environments efficiently, safely and precisely.

Automated guided vehicles (AGVs) consist of one or more automated guided vehicles (AGVs) and operate on fixed routes with centralized control and are suitable for predefined tasks in stable environments, while autonomous mobile robots (AMRs) navigate flexibly and intelligently in dynamic environments by using sensor technology and artificial intelligence. AGVs offer less flexibility, while AMRs can automatically adapt to changes and work efficiently in real time.

Autonomous transport systems consist of one or a number of automated guided vehicles (AGVs) such as fork-lift AGVs, piggyback AGVs, tractor AGVs, underride AGVs, assembly AGVs, heavy-duty AGVs, mini AGVs, outdoor AGVs or special AGVs, which are designed for different transport requirements in logistics and production.

Autonomous transport systems (AGV robots) offer a high degree of scalability, as the number of vehicles and transfer stations can be easily expanded. They allow flexible adaptation to changing layouts and can easily cope with fluctuations in dynamic material flows. Thanks to individually adaptable load handling attachments, autonomous transport systems can transport almost any material safely and reliably.

Autonomous transportation systems are safe because they are equipped with advanced sensors, real-time monitoring, intelligent route planning and emergency shutdowns to avoid collisions.

Autonomous transport systems are flexible and can transport goods of different sizes, shapes and weights – from small components to heavy pallets or sensitive medical products.

We can discuss your specific requirements in a personal consultation and show you in the AGV basic check whether the system is technically feasible and economically viable. We also offer you the opportunity to read our white papers, which provide you with valuable knowledge about AGV projects.

Autnome Transportsystem Hubstapler mit Palette und Kiste Beladen
Autonomes Transportsystem mit Kiste beladen

Components of autonomous transportation systems

Autonomous transport systems consist of one or more autonomous transport vehicles, a central control system, precise location determination, data transmission and the associated infrastructure with peripheral equipment.

A single autonomous transport system essentially comprises a robust chassis, a powerful computer, one or more drives, a reliable power supply, a customizable load handling module, a communication module, a safety component for operation in mixed environments and a user-friendly user interface.

If you would like to find out more about autonomous transport systems, we recommend our basic AGV training course or our free white papers, which provide you with detailed insights into the functionality and benefits of this innovative technology.

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Customer feedback on our AGV services

I was particularly impressed by the detailed documentation of their maintenance operation and repair. Every step was carefully recorded, which not only created transparency, but also enabled us to better understand the process and build on it in the future.

M. Christ, Aero Pump GmbH, manufacturer of pharmaceutical application systems

AGV Maintenance

With the AGV basic check, the on-site inspection, the determination of all relevant conditions and analysis and the transport matrix were created. Advice on technical and economic feasibility was particularly important for us, as the ROI is not given in this area of Groz-Beckert's work.

M.-A. Pfeffer, Groz Beckert KG, manufacturer of process-critical textile precision tools and industrial cutting solutions

AGV Basic Check

The service technicians who were made available to us in the current project were a fantastic fit, both in terms of their qualifications and on a personal level, very motivated and equipped with the necessary skills to provide our team with the best possible support. I would particularly like to emphasize that the structures and organization at ProLog Automation were able to send the service technicians to Switzerland at any time.

C. Eberle, Exotec Deutschland GmbH

AGV Maintenance

The AGV training enabled us to exchange technical information, discuss open questions on the implementation of AGVs, occupational safety and legal regulations and the AGV experts Volker Single and Holger Scholz were able to develop practical solutions together with the LISTA team.

A. Hembsch, CEO LISTA Germany

AGV Trainings

ProLog Automation has been supporting us in servicing and commissioning our automated guided vehicles for more than 5 years. We can always rely on ProLog's very reliable and highly trained team, with whose support we have recently successfully realized projects in Germany, Turkey, Egypt and the Netherlands.

A. Böttner, CEO ek robotics

AGV Commissioning

The topic of AGVs was new to us and we had no experience. With the AGV basic check, we were able to familiarize ourselves in detail with all the topics for an automated guided vehicle system in order to select the right manufacturer for us. Some of the highlights were the technical expertise and punctuality of the employees deployed on site. We were particularly satisfied with the reliability and clear communication during the entire course of the project.

R. Schalow, Rau GmbH, manufacturer of workplace equipment

AGV Basic Check

The practice-oriented and effective planning and advice has fully convinced us, although the desired product does not yet exist, we have a detailed and comprehensive overview with the feasibility study. I was particularly impressed by the expertise of the staff on site. We would like to emphasize the excellent communication and punctuality. The schedule was always adhered to. Our idea of the service was fully realized. The next steps will follow with ProLog Automation.

R. Kowitz, Tourismus Marketing Service Büsum GmbH

AGV Basic Check

Thanks to the procedure with the FTS basic check, we have dealt with all the important questions! We were not previously aware of the extent of the criteria, such as what we need to consider in the event of a fire! The presentation of the advantages and disadvantages of the various systems was also particularly important.

Lars Thielke, Grohe AG, manufacturer of fittings and sanitary products

AGV Basic Check

Successful training: Pramac AGV premium partner Our dealers are now fit to provide advice on our Lifter Mobile Robotics AGV solutions! Together with ProLog Automation, we have laid the foundations for a successful collaboration. "The opportunity to see the APTIX in action directly at ProLog has ideally combined theory with practice!" We look forward to the successful implementation of many projects!

Pramac manufacturer of Lifter Mobile Robotics

AGV Trainings

Plan your project with autonomous transportation systems here.

Are you ready to unleash the potential of autonomous transportation systems for your company? Take advantage of our “AGV basic check” service! You will receive an analysis of the current situation with an on-site appointment, a feasibility assessment for the implementation of an AGV and advice on implementation. The final presentation includes recommendations on vehicle type, navigation, safety interventions, peripheral equipment and an estimate of the number of vehicles required and the total investment.

If you want to discuss how our services can optimize your business operations, contact us now.

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