The logistics industry is increasingly facing complex challenges: mounting time and cost pressures, a shortage of skilled workers, inefficient processes, and growing demands for flexibility and sustainability. Automation can start with just 1–2 vehicles. With step-by-step solutions, you can begin with small projects, test initial successes in day-to-day warehouse operations, and then expand automation as needed. In our consulting services, we ensure from the very beginning that even small solutions are scalable.
Automated guided vehicles (AGVs) offer a forward-looking solution for automating warehouse logistics . The use of autonomous vehicles makes in-house transportation more efficient, reduces bottlenecks and cuts costs at the same time. The automation of warehouse logistics with AGVs enables precise control of material flows, minimizes errors and creates space for innovative and scalable logistics concepts. In a dynamic and highly competitive industry, AGVs are a crucial building block for long-term success.
Automated guided vehicles are a key technology for automation in logistics and are used in numerous industries. Thanks to their flexibility, efficiency and precision, they help companies to automate workflows and optimize processes. They play a central role in the automation of warehouse logistics and intralogistics in particular.
In the automotive industry, driverless transport systems are used to transport components, modules and tools between production stations and assembly areas. They ensure seamless integration into just-in-time and just-in-sequence processes and thus optimize the material flow.
In logistics centers, AGVs contribute to the automation of warehouse logistics by moving goods, picking orders and loading goods. This maximizes speed and accuracy, which increases the efficiency of the entire supply chain.
In the pharmaceutical industry and in medical facilities, AGVs make a decisive contribution to the automation of intralogistics, especially in clean rooms or in the production of sensitive pharmaceutical products. They transport medicines, laboratory samples and sensitive equipment safely and efficiently, ensuring maximum reliability.
In the retail sector, driverless transport systems take over the sorting, storage and distribution of goods in large warehouses and retail centers. The automation of warehouse logistics increases delivery speeds and reduces costs in the long term.
Automated guided vehicles are therefore an essential component of automation in logistics, especially in the automation of warehouse logistics and intralogistics, and offer companies the opportunity to increase their efficiency, minimize errors and remain competitive.
Automated guided vehicles are characterized by their high reliability, as they work efficiently even in demanding environments thanks to advanced sensors, precise navigation technologies and intelligent control systems. They minimize errors and downtimes by independently detecting and avoiding obstacles and constantly maintaining the flow of materials in logistics.
Automated (intra)logistics offers considerable cost benefits by reducing personnel costs. In comparison, up to 80 % of the total costs of conventional logistics systems are accounted for by personnel expenses.
Automated guided vehicles are equipped with state-of-the-art sensors and intelligent navigation technology to reliably detect obstacles and avoid collisions. Automated intralogistics ensures safe interaction with people and other machines, even in complex and dynamic working environments.
A detailed analysis of safety can be carried out by preparing an FTS report.
An AGV is an intelligent, driverless vehicle that automatically transports materials, goods or products within a defined area. Equipped with modern sensors, navigation technologies and control software, it navigates independently to automate processes in logistics and production environments efficiently, safely and precisely.
Automated Guided Vehicle (AGV) systems consist of one or more automated guided vehicles (AGVs) and operate on predetermined routes under central control; they are suitable for predefined tasks in stable environments, whereas Autonomous Mobile Robots (AMR) navigate dynamically and intelligently in dynamic environments using sensors and artificial intelligence. AGVs offer less flexibility, while AMRs can automatically adapt to changes and operate efficiently in real time.
AGVs consist of one or a variety of automated guided vehicles (AGVs) such as fork-lift AGVs, piggyback AGVs, tractor AGVs, underride AGVs, assembly AGVs, heavy-duty AGVs, mini AGVs, outdoor AGVs or special AGVs, which are designed for different transportation requirements in logistics and production.
AGVs offer a high degree of scalability, as the number of vehicles and transfer stations can be easily expanded. They allow flexible adaptation to changing layouts and can easily cope with fluctuations in dynamic material flows. Thanks to individually adaptable load handling attachments, autonomous transport systems can transport almost any material safely and reliably.
AGVs are safe because they are equipped with advanced sensors, real-time monitoring, intelligent route planning and emergency shutdowns to avoid collisions.
AGVs are flexible and can transport goods of different sizes, shapes and weights – from small components to heavy pallets or sensitive medical products.
During a one-on-one consultation, we can discuss your specific requirements and, based on our AGV feasibility study, show you whether the system is technically feasible and economically viable. In addition, we invite you to read our white papers, which provide valuable insights into AGV projects.
Autonomous transport systems consist of one or more autonomous transport vehicles, a central control system, precise location determination, data transmission and the associated infrastructure with peripheral equipment.
A single autonomous transport vehicle essentially comprises a robust chassis, a powerful computer, one or more drives, a reliable power supply, an adaptable load handling module, a communication module, a safety component for operation in mixed environments and a user-friendly user interface.
If you would like to find out more about autonomous transport systems, we recommend our basic AGV training course or our free white papers, which provide you with detailed insights into the functionality and benefits of this innovative technology.
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I was particularly impressed by the detailed documentation of their maintenance intervention with repair. Every step was carefully recorded, which not only created transparency, but also enabled us to better understand the process and build on it in the future.
AGV Maintenance
With the AGV feasibility study, the on-site inspection, the determination of all relevant conditions as well as analysis and the transport matrix were created. Advice on technical and economic feasibility was particularly important for us, as the ROI is not given in this area of Groz-Beckert's work.
FTS feasibility study
The service technicians who were made available to us in the current project were a fantastic fit, both in terms of their qualifications and on a personal level, very motivated and equipped with the necessary skills to provide our team with the best possible support. I would particularly like to emphasize that the structures and organization at ProLog Automation were always able to send the service technicians to Switzerland.
AGV Maintenance
The AGV training enabled us to exchange technical information, discuss open questions on the implementation of AGVs, occupational safety and legal regulations and the AGV experts Volker Single and Holger Scholz were able to develop practical solutions together with the LISTA team.
AGV Trainings
ProLog Automation has been supporting us in servicing and commissioning our automated guided vehicle systems for more than 5 years. We can always rely on ProLog's very reliable and highly trained team, with whose support we have recently successfully realized projects in Germany, Turkey, Egypt and the Netherlands.
AGV Commissioning
The topic of AGVs was new to us and we had no experience. The AGV feasibility study enabled us to familiarize ourselves in detail with all the issues relating to an automated guided vehicle system so that we could select the right manufacturer for us. Some of the highlights were the technical expertise and punctuality of the staff deployed on site. We were particularly satisfied with the reliability and clear communication during the entire course of the project.
FTS feasibility study
The practice-oriented and effective planning and advice has fully convinced us, although the desired product does not yet exist, we have a detailed and comprehensive overview with the feasibility study. I was particularly impressed by the expertise of the staff on site. We would like to emphasize the very good communication and punctuality. The schedule was always adhered to. Our idea of the service was fully realized. The next steps will follow with ProLog Automation.
FTS feasibility study
Thanks to the procedure with the FTS feasibility study, we have dealt with all the important questions! We were not previously aware of the extent of the criteria, such as what we need to consider in the event of a fire! The presentation of the advantages and disadvantages of the various systems was also particularly important.
FTS feasibility study
Successful training of Pramac AGV Premium Partners: Our dealers are now fit to advise on our Lifter Mobile Robotics AGV solutions! Together with ProLog Automation, we have laid the foundations for a successful collaboration. "The opportunity to see the APTIX in action directly at ProLog has ideally combined theory with practice!" We look forward to the successful implementation of many projects!
AGV Trainings
ProLog Automation is a trusted partner that supports us in our customer projects. Their extensive expertise in the field of mobile robots and their wide range of services contribute significantly to the ongoing success of our robotics ecosystem approach. They ensure first-class support for sustainable results in a variety of project scenarios - with AnyFleet, the iw.hubs and our partner robots.
AGV commissioning & AGV maintenance
"Absolutely professional and in tune with the times." The automation professionals from Neckar discussed the required points with us and implemented them in a targeted manner. During the project phase, ProLog identified other valuable aspects that contributed significantly to our success. The technical preparation was outstanding - well thought out, precise and tailored to our needs. ProLog was flexible and customer-oriented at all times. The kind of collaboration you want - efficient, based on partnership and with real added value.
Rating from even-logistics.com
AGV quote review & technical evaluation
Are you ready to unleash the potential of autonomous transportation systems for your company? Get our “AGV feasibility study” service! You will receive an analysis of the current situation with an on-site appointment, a feasibility assessment for the implementation of an AGV and advice on implementation. The final presentation includes recommendations on vehicle type, navigation, safety interventions, peripheral equipment and an estimate of the number of vehicles required and the total investment.
If you would like to talk about how our services can optimize your business processes, contact us now.